Propylene Oxide
Full Profile

General Information
Propylene oxide (PO) is a flammable colorless liquid with a sweet benzene-like odour.[2-4] It may also be referred to as epoxy propane or methyloxirane.[4] There are numerous other synonyms and product names; see HSDB for more information.[4]
Propylene oxide has been classified by IARC as a group 2B carcinogen, possibly carcinogenic to humans.[2] There was insufficient evidence available for the IARC Working Group to assess human carcinogenicity.[2] One case-control study found non-significant increases in lymphatic and hematopoietic cancers following propylene oxide exposure, but no information was given on exposure levels and the study subjects had concurrent exposures to other chemicals.[2] In experimental rats and mice, depending on the method of administration, propylene oxide caused increased incidence of forestomach, nasal, thyroid, adrenal gland, peritoneum, mammary gland and skin cancers.[3]
Propylene oxide has been ranked by CAREX Canada as Group B (possible high priority) for both the occupational and environmental settings. Prioritization was based on the carcinogenicity and other toxic properties of the substance, the prevalence of exposure in Canada, and the feasibility of assessing exposure.
Propylene oxide has not been reviewed by IARC since 1994, and more recent exposure and biomarker studies have created renewed interest into furthering the research surrounding PO’s carcinogenicity.[20]
Regulations and Guidelines
Occupational Exposure Limits (OEL)
| Canadian Jurisdictions | OEL (ppm) |
|---|---|
| Canada Labour Code | 2 [sen] |
| BC, MB, NB, NL, NS, ON, PE | 2 [sen] |
| QC | 20 |
| AB | 2 |
| SK | 2 [sen] 4 [stel] |
| YT | 150 [stel] |
| NT, NU | 20 30 [stel] |
| Other Jurisdictions | OEL (ppm) |
| ACGIH 2010 TLV | 2 [sen] |
Canadian Environmental Guidelines
| Jurisdiction | Limit/Designation | Year |
|---|---|---|
| Food Additives Permitted for Use | Allowed as a starch-modifying agent | 2006[7] |
| Maximum Residue Limits on Food | 300 ppm for almonds | 2010[18] |
Canadian Agencies/Organizations
| Agency | Designation/Position | Year |
|---|---|---|
| Health Canada | DSL – high priority substance with highest potential for exposure | 2006[8] |
| CEPA (Schedule 1) | Included | 2010[9] |
| CMP Challenge | Batch 1 [Health] | 2008[10] |
Main Uses
In Canada, propylene oxide is a chemical intermediate used mainly for the production of polyether polyols, which are used for production of polyurethane foams.[3,4,12] Propylene glycols are also manufactured from propylene oxide. Propylene glycols are used in a variety of products including resins, pharmaceuticals, food moisteners, inks, synthetic lubricants, solvents, additives in motor fuels, lubricants and cleaners, as well as in the production of unsaturated polyester resins used in the textile and construction industries.[3,4,12]
Propylene oxide is also used to produce glycol ethers for use in paints and varnishes.[12]
In Canada, propylene oxide is approved for use in food as a starch-modifying agent and in natural health products as a preservative.[12] However, Health Canada reported in 2008 that no natural health products contained propylene oxide.[12] Propylene oxide is not used in cosmetics in Canada.[12]
In the US, propylene oxide is used in sterilizing food products via fumigation.[3,12]
PO is not currently registered as a pesticide in Canada (though there are 3 active applications pending at the PMRA)[21] and food items fumigated with the substance are subject to Health Canada’s Maximum Residue Limits.[12] This limit is 0.1 ppm,[12] though this does not apply to almonds, for which there is a higher limit noted above.
Canadian Production and Trade
Propylene oxide is produced via peroxidation and chlorohydrination of propylene.[12]
In 2007, less than 100 kg of propylene oxide was manufactured in Canada.[12] Prior to 1993, Dow Chemical Canada in Sarnia, ON produced 60 kilotonnes of propylene oxide annually.[13]
The majority of domestic demand is met by imports from the United States.[12]
Production and Trade
| Activity | Quantity | Year |
|---|---|---|
| Propylene Oxide | ||
| Canadian Production | 60,000 t | 1993[13] |
| Domestic Consumption | 39,000 t1 | 2005[13] |
| Polyurethanes | ||
| Canadian Production | 89,300 t2 | 1999[14] |
| Domestic Consumption | 114,900 t2 | 1999[14] |
| Export* | None | 2009[15] |
| Import*: Mainly from the US | 4,384 t of ‘propylene oxide' | 2009[15] |
Occupational Exposures
Inhalation is the most important route of occupational exposure to propylene oxide.[3] The main occupations exposed include workers involved in the manufacturing of polyurethane polyols and propylene glycol.[2,3] Occupational exposure may also occur for workers who use products containing propylene oxide, such as paint strippers.[3,12]
CAREX Canada is reviewing whether it is feasible to prepare exposure estimates for Canadian workers exposed to propylene oxide. This will likely depend on availability of exposure data.
Environmental Exposures
Propylene oxide does not occur naturally in the environment and is released primarily into the air by industrial sites where it is used and stored.[12] According to a joint assessment by Health Canada and Environment Canada, propylene oxide is persistent in air but not in water and in soil.[11] The assessment also found that propylene oxide does not bioaccumulate.[11]
Other air emission sources include automobile exhaust and other combustion exhaust from stationary sources that burn hydrocarbons.[12] Based on PO’s usage pattern and limited environmental monitoring information, propylene oxide presence in soil and water is expected to be low.[11]
Exposure may also occur during the use of consumer products containing propylene oxide, such as automotive products, spray paints and paint strippers.[3,11]
Exposure to PO in the general public in Canada via foods is expected to be low.[12] Propylene oxide food additives break down into non-toxic products when combined with water during food production.[12]
Searches of environmental and consumer product databases yielded the following results on current potential for exposure to propylene oxide in Canada:
NPRI Database
| NPRI 2009[16] | ||
|---|---|---|
| Search Term: propylene oxide | ||
| Category | Quantity | Industry |
| Released into Environment | 0.001 t | Chemical manufacture (1 company) |
| Disposed of | None | |
| Sent to off-site recycling | None | |
| US Household Products 2011[17] | ||
|---|---|---|
| Result: 1 product | ||
| Search Term | Quantity | Product Type |
| 'propylene oxide' | 1 | Engine lubricant |
Sources
- Wikimedia Commons (2009) Propylene Oxide
- IARC (1994) Monograph, Volume 60
- US Department of Health and Human Services (2011) NTP 12th report on carcinogens for Propylene Oxide
- US National Library of Medicine (2011) Hazardous Substances Data Bank entry for Propylene Oxide (Search term: ‘propylene oxide’)
- Health Canada (2010) Guidelines for Canadian Drinking Water
- Health Canada (1987) Exposure Guidelines for Residential Indoor Air Quality
- Health Canada (2006) Food Additives Permitted for Use in Canada
- Health Canada (2006) Categorization of the Domestic Substances List under CEPA
- Environment Canada (2010) Toxic Substances List – CEPA Schedule 1
- Government of Canada (2010) Chemicals Management Plan – List of all Challenge Substances
- Health Canada and Environment Canada (2008) Screening Assessment for Methyloxirane (Propylene oxide) (75-56-9)
- Health and Environment Canada (2008) Proposed Risk Management Approach for Methyloxirane (Propylene Oxide)
- Camford Information Services (2003) CPI Product Profiles: Propylene Oxide
- Camford Information Services (1997) CPI Product Profiles: Polyurethanes
- TradeMap (2009) Canadian International Trade (free subscription required)
- Environment Canada (2009) The National Pollutant Release Inventory
- US Department of Health and Human Services (2011) Household Products Database
- Health Canada (2010) List of Maximum Residue Limits Regulated Under the Pest Control Products Act
- Health Canada (2010) Cosmetic Ingredient Hotlist
- Ward EM, Schulte PA, Straif K, et al. ‘Research Recommendations for Selected IARC-Classified Agents.’ Environmental Health Perspectives 2010:119(10): 1355-1362
- Health Canada Pesticides Management Regulatory Agency: All applications which contain the active ingredient PROPYLENE OXIDE (2011)